Toronto & Pune CANADIAN P.ENG CANDIDATE

Karan Chavan, Ph.D.

Group Founder & Managing Director — climate infrastructure, marine systems, fertilizer security, policy research, and public engagement

Karan Chavan is a chemical engineer and the founder of a five-division operating group: ECOICE (climate infrastructure — five product lines across fire, water, wind, earth & heart), Project Droplet (autonomous marine sensing, built with a four-company consortium spanning Canada, the US, India, and China), Project BioUrea™ (national fertilizer security on a proprietary ETHANABER™ process, plant under construction), Biopolicy Research (confidence-graded public policy tools for Canada and India), and Climate Roast (public climate engagement). His lifecycle assessments have set national recycling policy in India and produced an eleven-million-tonne annual decarbonization roadmap for one of the country's largest industrial producers. He holds a doctorate in Chemical Engineering from the Institute of Chemical Technology, Mumbai, and is a P.Eng. candidate with the Professional Engineers of Ontario.

5
Operating divisions
18+
Sustainability projects, $25M+ CAD
12+
Years in practice
98
Citations, published research
Karan Chavan, Ph.D.
TORONTO · PUNE
The Group

Five divisions, one operating discipline

Each division carries its own technical record and field data. This overview summarizes; the linked site carries the depth.

Trayambakam emissionless pyrolysis unit under fabrication
TRAYAMBAKAM — pyrolysis unit under fabrication, India

Built, not rendered

The group's technology is fabricated and commissioned, not only modelled. Trayambakam's emissionless pyrolysis units are built at workshop scale in India before field deployment — the same discipline now applied to Project BioUrea's 50 KLPD facility under construction at SUPA MIDC, Maharashtra.

Division 01 — ECOICE

"By our powers combined" — five elements, one mission

ECOICE engineers emissionless systems across fire, water, wind, earth & heart — each product closing a loop that makes a piece of centralized infrastructure obsolete.

🔥 FIRE ELEMENT

Jalagni

Water-Fuelled Cooking Stove

A clean cooking stove that runs on water as its fuel — producing hydrogen on-site through electrolysis and burning it for a sootless flame. A direct LPG replacement: no cylinder, no pipeline, no fossil fuel.

💧 WATER ELEMENT

Jalshuddhi

Decentralized Sewage-to-Potable

Ultrafiltration → Ozonation → Automation. Modular, zero-discharge, capacity 150–500 LPD, lab-validated at Hydrotech Laboratory — eliminating the need for centralized sewage infrastructure.

🌬️ WIND ELEMENT

Project Droplet

Solar Autonomous Surface Vessel

Built with Fluid Analytics. Zero-emission, AI-driven navigation, Starlink-connected. Water-quality monitoring, surveillance, parcel transport, aquaculture support, algal-bloom tracking.

🌍 EARTH ELEMENT

Trayambakam

Emissionless Pyrolysis & Gasification

Patented solvent-scrubbing processes cellulosic, municipal and hazardous waste in-house into biochar, syngas and bio-oil — upgraded to biofuels, gasoline and SAF. Biochar sequesters carbon for 1,000+ years.

💚 HEART ELEMENT

Net-Zero Farming

Agricultural Carbon Neutrality

Biochar soil amendment (2–5 tCO₂eq/ha/yr sequestration) + biofertiliser + ISO 14064-compliant GHG accounting per farm. CFIA/PMRA pathway for the Canadian market.

PARTNER TECHNOLOGIES
FIA QD50 MADE IN CANADA
Heavy-lift firefighting drone, with Fuselage Innovations · TRL 7

Up to 50 kg suppressant payload, precision aerial deployment. 35 min flight · 120 m height · 4–6 m spray. GPS-assisted, AI-integrated.

VORTA Cavitator
Vortex cavitation reactor, with VIVIRA Process Technologies

+18–22% biogas yield across three field digesters (1,200 / 725 / 320 m³/day feed); +25–41% CH₄ in bench trials. No chemicals, no enzymes, low-capex retrofit.

Division 02 — Project Droplet

"We stopped waiting for permission"

The first deployment wasn't on a clean waterfront inside a funded pilot — it was on Pune's Mula-Mutha river, thick with sewage and industrial discharge. No grant. No approval. A working machine, and a decision to stop waiting.

Team Project Droplet at TBDC launch event with physical prototype
TEAM PROJECT DROPLET — TBDC launch, Toronto CANADA

ARYA-N — Autonomous Rudderless Yaw Drive Architecture for Navigation

No rudder, no submerged propeller — differential air propulsion handles steering and thrust, so nothing fouls on weeds or debris. Rated for 500 kg payloads, satellite-connected. Nine prototypes designed, five executed in real waters — Waterloo, Pune, and now Coimbatore.

9
Prototypes designed
5
Executed in real waters
18+
Water parameters sensed live
$15K
Support raised

The Consortium — four companies, one loop

🇨🇦🇮🇳
ECOICE
Toronto · Pune, est. 2018

Houses Droplet as its "Wind" element. Brings the LCA, GHG verification, and process engineering that make Droplet's environmental claims defensible.

🇺🇸🇸🇬🇮🇳🇨🇱
Fluid Analytics
AquaGrid water-risk intelligence

Already deployed with Veolia and municipal utilities, monitoring 600M+ litres of daily urban discharge. Calls for "robotic ground truth" — Droplet is that robot.

🇨🇦🇬🇧🇮🇳
Fuselage Innovations
Kerala · Toronto — DGCA-certified UAV manufacturer

Builder of the FIA QD50 heavy-lift firefighting drone (TRL 7). Brings certified aerospace-grade hardware discipline to a marine platform.

🇨🇦🇺🇸🇨🇳
Liquid Energy
High-density power infrastructure for AI compute

Founding partners from the original Waterloo–Toronto crew. Squeezing every watt from tight energy budgets — a solar boat's core survival skill too.

Build log — nine designed, five executed

Stage 03 — Current
ARYA-N Kayak Platform 🇮🇳
Coimbatore, India — live trials

Advanced kayak hull fitted with full ARYA-N autonomy. No rudder, no submerged prop. Rated to move 500 kg loads, satellite-connected, running real missions in public waters now.

Stage 02
Inflatable Catamaran 🇮🇳
Mula-Mutha River, Pune — first float, hardest water

Deployed straight into real-world conditions on a flowing, polluted river instead of a test tank. Surviving failure conditions on day one shaped every design decision since.

Stage 01
First Autonomy CANADA
Waterloo, Canada — TBDC & Velocity incubator

Full engineering pass — the prototype where the platform first navigated on its own rather than being driven, turning a working boat into a working robot.

Early prototype field trial, Victoria Park Lake, Waterloo
Stage 01 — Victoria Park Lake, Waterloo: first autonomous float CANADA

Pilot sites — planned, live, and past

STATUS
SITE
WHAT'S BEING TESTED
Planned
Lake Ontario — Harbourfront CANADA
Port Lands → Humber Bay & Harbourfront → Toronto Islands zero-emission crossings
In Build
Lake Ontario — TBD CANADA
Continuous water-quality sensing pilot
Live
Coimbatore, India
Air-propulsion navigation + 500 kg payload, satellite-connected
Past
Pashan Lake, India
Hull stability & navigation ahead of Pune public launch
Past
Royal Connaught Boat Club, Pune
Public demonstration — covered by 7+ regional publications, 12 Dec 2025
Past
Victoria Park Lake, Waterloo CANADA
Early prototype trial, Waterloo–Toronto founder network

FireShield — the same rigor, applied to wildfire

A related initiative under the Droplet umbrella: a tiered, autonomous wildfire suppression system engineered against the Canadian Forest Fire Behaviour Prediction System's own published spread-rate classes — not marketing claims. CANADA

7–10
Days to mobilize
750
m/hr per team, sustained
5.5×
Margin held on rear/flank fire
1:1000+
Cost ratio, ignition vs. established fire

Two tiers: continuous ground-fed suppression (AeroSweep units, 20 L/min, tethered) and autonomous aerial response (AEROIGNIS units, 25 min endurance, 10 km range). Built on LCES — the same safety discipline wildland crews already operate by. The system explicitly hands head-fire response to conventional air tankers where physics — not resourcing — makes that the honest boundary.

FireShield operational reference diagram — tethered drone suppression system
Reference diagram — team composition, ground rig layout, and standoff positioning for a live flank/rear deployment
Division 03 — Project BioUrea™ 🇮🇳

"India imports fossil energy to feed itself. We think that should end."

70–80% of urea's production cost is natural gas; domestic supply covers only a third of demand. Project BioUrea™ replaces imported fossil hydrogen with renewable hydrogen from bioethanol — same fertilizer, different molecule of origin — on a proprietary process called ETHANABER™.

Bioethanol
→
ETHANABER™
Catalytic Dehydrogenation
→
Renewable H₂
→
Haber-Bosch
→
Renewable Ammonia
→
BioUrea™
₹184.5Cr/yr
Total revenue — ethyl acetate, BioUrea™ & CO₂ only
₹19–47Cr/yr
Core EBITDA range
~65,000tCO₂e/yr
Avoided — ≈28,000 cars off the road
40,700acres
Green fertilizer reach, Indian farmland

Why B-Heavy — the route that keeps both sugar and fertilizer alive

ROUTE
L ETHANOL/T CANE
CANE REQUIRED
SUGAR CO-PRODUCED
VERDICT
C-Heavy Molasses
10.8
1.83M t
210,800 t
Sugar-dominant, mill ~7× larger
B-Heavy Molasses
21.75
910,345 t
86,483 t
Selected — balanced
Full Juice / Syrup
84
235,714 t
0 t
No sugar business at all

The grave reality this solves

₹1.19lakh Cr/yr
India's urea subsidy — its single largest direct subsidy line
₹20K–61Kper tonne
Government absorbs above the farmer's flat ₹5,360
~33%
Of gas demand domestic fields actually meet

A war 3,000 km away can change the cost of feeding a billion people. No drought, no crop failure, no change in Indian farming — one unstable shipping route and fertilizer prices nearly triple. Project BioUrea™ changes the source of the hydrogen, not the price the farmer pays.

Division 04 — Biopolicy Research

Every figure graded, not just given

Two confidence-graded public policy tools — one for Canada, one for India — sharing the same methodological discipline: High (field-measured), Medium (real phenomenon, proxy data), Low (modeled or speculative) — and neither number gets averaged into a category it doesn't belong in.

National Biomass Mobilization Biopolicy CANADA

Canada's forest floor accumulates biomass that currently has exactly two fates: it rots slowly, or fuels the next wildfire. This policy prices it instead — $250–300 CAD per tonne, paid to whoever collects it, funded through EI and pension claimants fulfilling part of their claim as a service requirement (3 hrs/day, 4 days/week), plus open public participation.

HIGH CONFIDENCE
Logging Residue
20–25M t/yr
$5–6.25B/yr · 40,000–56,000 jobs
MEDIUM CONFIDENCE
Fire Salvage
16–42M t
One-time · $4–10.5B · 20,000–40,000 jobs
LOW CONFIDENCE
Deciduous Litterfall
~100M t/yr
Theoretical — no pilot data yet
LOW CONFIDENCE
Conifer Needle Litter
~375M t/yr
The fine fuel that carries fire itself

Order-of-magnitude check: in an average fire year, ~51 TWh of biomass energy is lost to combustion — ~54% of Canada's entire nuclear fleet output (~95 TWh/yr). In 2023's record fire year, it was ~296 TWh — roughly 3× nuclear. Compared against $60–70B+ in committed nuclear capex (Ontario refurbishment + SMRs).

Swachh Bharat Rojgar Yojana 🇮🇳

A proposal, not yet policy: turning unpaid civic cleanup labour (shramdaan) into paid employment — funded from money already sitting inside India's sanitation budgets, not new taxation.

SCALE OF THE ASK
MSW Generated
62M t/yr
~19M t/yr never even collected
WORKFORCE POOL
Graduate Unemployment
11.2%
3× the national average
WORKFORCE POOL
Elderly With No Pension
78%
149M Indians already aged 60+
FUNDING SOURCE
Finance Commission Grants
₹1.16L Cr
Sanitation/SWM-tied, 2026–31

Proposed rate: ₹5,000/tonne collected, or a flat ₹250/hr, capped at 3 hours/day so income spreads across more participants. Paid via Direct Benefit Transfer within 48 hours, verified through geo-tagged photos, depot weight verification, and supervisor sign-off.

Record of Leadership

Industrial delivery, research, policy, and public engagement

Twelve-plus years across four registers of practice.

I.

Industrial

  • PRAJ Industries (2010–2011) — energy analysis and optimisation of bioethanol, biodiesel, and rapid thermal pyrolysis technologies.
  • VIVIRA Process Technologies (2017–2018) — cavitation technology for biogas enhancement; now productised as VORTA within the ECOICE partner network.
  • Turnkey delivery — mushroom production facility (5 TPD, 2024–25); biomass bio-agro-chemical plant (35 KLPD, 2021–23); 20 KLPD bio-fertiliser effluent system (2023).
  • Project BioUrea™ — a 50 KLPD facility currently under physical construction in Maharashtra.
II.

Academic

  • Ph.D. (Tech.), Chemical Engineering — Institute of Chemical Technology, Mumbai, 2018.
  • 98 citations across 7 publications — including 3 research articles and 1 book chapter.
  • Visiting Research Fellow — University of Cantabria, Spain (Prof. Angel Irabien) and University of Oulu, Finland (Prof. Riitta Keiski), GreenTech New INDIGO Project, 2013.
  • 5+ international conference presentations, including the World Congress of Chemical Engineering (Seoul, 2013) and Green Chemistry & Engineering Conference (Portland, 2016).
III.

Policy

  • National Green Tribunal, India — a lifecycle assessment on PET recycling (PACE, New Delhi, 2017) now informs national Extended Producer Responsibility policy.
  • National Aluminium Company — lifecycle assessment of calcined alumina for the National Productivity Council (April 2024), producing an 11 Mt CO₂e/year decarbonization roadmap.
  • No Open Land Policy — paper presented at the 6th International Conference on Public Policy, Toronto, June 2023. CANADA
  • National Biomass Mobilization Biopolicy and Swachh Bharat Rojgar Yojana — independent confidence-graded policy research tools, Canada and India.
IV.

Public Engagement

  • Climate Roast — Pune rap battle (Jan 2026): $2,500 CAD prize, 70 rappers, 500 audience. Toronto stand-up (Nov 2025): 10 comedians, 50 audience, Key's Comedy Club. CANADA
  • 5 Climate xChange hackathons (Nov 2024–Jan 2025) — BlueX and GreenX, across Toronto (TBDC & Startup Ecosystem Canada) and Pune (MCCIA, Institution of Engineers India, and two architecture colleges). CANADA
  • Project Droplet launch event (Sept 2024) — hosted by Toronto Business Development Centre. CANADA
  • Tribute event for Ratan Tata (Oct 2024, TBDC); regional press coverage across five Marathi and Hindi outlets for the GreenX Pune hackathon series.
🇨🇦 CANADIAN EXPERIENCE

Work executed in Canada

Marked distinctly throughout this record for P.Eng. review — Toronto- and Waterloo-based engineering, incorporation, and delivery, separate from India-based fabrication and field deployment.

EMPLOYER / ROLE
CANADIAN RECORD
Fluid Analytics Inc., USA
Project Consultant · 2022–Present
EPC coordination and sustainability integration across international infrastructure and industrial projects — Singapore deployment, public-school pipeline assessment networks, U.S. industrial assets, and Bangladesh vendor development, with environmental compliance and performance reporting across North America.
ICE-ASAP, Toronto
Technical Consultant · 2023–Present
Led techno-commercial design and deployment of a CO₂ capture-to-dry-ice conversion system, supporting industrial carbon utilization, emissions reduction, and sustainability compliance for circular carbon applications.
Project Droplet, TBDC
Project Lead · 2024–Present
Developed and deployed solar-powered autonomous marine systems for real-time environmental monitoring, sustainability data collection, marine operations, and low-carbon logistics for municipal and water infrastructure applications.
Sustainability Delivery Experience, Toronto
2023–Present
Led sustainability communications and stakeholder engagement through 10+ climate innovation events (500+ participants, 20+ organizations). Engineered a twin-reactor high-pressure catalyst testing skid for a U.S. client's SAF pathway evaluation. Developed Jalshuddhi™ and Trayambakam™ systems. Presented "No Open Land Policy" at the 6th International Conference on Public Policy (ICPP), Toronto, May 2023.
Professional Development
ACCES / Humber College · 2024
Engineering Connections: Canadian engineering codes and standards, software, laws and ethics, project management and workplace communications, WHMIS certification, and Canadian contracting processes (bidding, cost concepts).
Canadian Licensure
Professional Engineers Ontario
P.Eng. Candidate — Technical Examination in Lifecycle Assessment passed (90%); NPPE passed. Registration Committee hearing in progress.
Twelve-Plus Years, Logged

The field record

Every assessment and every plant, dated and — where public — verifiable. Split by register of practice.

Sustainability Assessment Projects
2024
Technology Assessment for Toronto Business Development Centre CANADA — evaluated carbon dots, hydrogels, IoT water sensing, and advanced oxidation for sewage treatment under TBDC's Land & Expand and Start-Up Visa programs.
2024
Lifecycle Assessment of Calcined Alumina — Alumina Refinery, Damanjodi, Odisha, for the National Productivity Council on behalf of NALCO.
2020
Carbon & Water Footprint Assessment — 45 KLPD molasses-based distillery/ethanol plant plus 20.5 MW co-generation facility, Shree Laxmi Narsinha Sugars LLP, for Central Government environmental clearance.
2020
Carbon Footprint & Ecological Impact — "Marvel Aquanas" residential project, 25 floors × 2 towers, for Central Government environmental clearance.
2020
Product certification — PIR sensor-based auto LED street light dimming system, MIDC Malegaon & Sinner installations, certified by Central Ministry.
2019
Solar potential assessments up to 5MW — RFQ/RFP design and bidding process across top solar EPC companies.
2017
Lifecycle Assessment of PET Bottles — India perspective, for the PET Association for Clean Environment (PACE), New Delhi.
2013
GreenTech New INDIGO Project — LCA of water treatment (Univ. of Oulu, Finland) and arsenic treatment processes (Univ. of Cantabria, Spain).
2009
Process Systems Engineering — carbon-constrained biosolids management, City of Columbus, Ohio, under Prof. B.R. Bakshi at ICT Mumbai.
Resource Circularity & Technology Development
2024
Strategic proposal, PET fiber conversion — 150 kg/hr PET granules to 80mm monofilament fiber, Philippines; full EPC scope including vendor evaluation and technology sourcing from India.
2022
Product development for Aditya Birla — organophosphorus product for viscose manufacturing; scale-up trials at 50L and 200L with in-house scientists.
2020
Membrane-based oil filtration equipment for cutting oils — recycling the stream, reducing new-oil requirement.
2017–18
Cavitation technology for biogas production enhancement — product trials, certification, and market's first sale; now productised as VORTA.
2023
Emission-less bio-oil production — 100 kg/batch demonstration unit; concept through commissioning.
Effluent Treatment & Water Systems
2023
Effluent treatment system design (basic + detailed engineering) — 20 KLPD bio-fertiliser plant.
2019
Complex pharmaceutical effluent characterisation — least-hazardous-waste treatment process development.
2018
Process optimisation and MBBR retrofit for MCC production — achieving zero discharge.
External Recognition

"Karan has a strong background in sustainability — an individual who has shown a strong commitment to the activities of the research group, with a deep understanding of the latest developments in corporate sustainability."

Antonio Dominguez-RamosAssociate Professor, University of Cantabria, Spain
Published Research

Peer-reviewed contributions

Doctoral and postgraduate research at the Institute of Chemical Technology, Mumbai.

Journal Article
Arsenic Removal From Natural Waters by Adsorption or Ion Exchange: An Environmental Sustainability Assessment
Dominguez-Ramos, A.; Chavan, K.; Garcia, V.; Jimeno, G.; Abo, J.; Marathe, K.V.; Yadav, G.D.; Irabien, A. — Industrial & Engineering Chemistry Research, Feb 2014, Vol 53, No. 49, pp. 18920–18927
Journal Article
Exergy Analysis of Micellar Enhanced Ultrafiltration
Chavan, K.R.; Marathe, K.V. — International Journal of Exergy, May 2016, Vol 20, No. 2, pp. 139–149
Journal Article
Comparative Assessment of Treatment of Malathion Laced Wastewater by Single Species (Pseudomonas Stutzeri) vs. Activated Sludge in a Submerged Membrane Bioreactor
Chavan, K.R.; Gopalan, S.; Marathe, K.V. — Indian Journal of Chemical Technology, March 2019, Vol 26, pp. 153–157
Book Chapter
Lifecycle Analysis of PET Bottles
Marathe, K.V.; Chavan, K.R.; Nakhate, P. — in Recycling of PET Bottles, William Andrews Applied Science Publishers (ISBN 978-0-12-811361-5)
Credentials

Qualifications on record

Doctorate
Ph.D. (Tech.), Chemical Engineering — Institute of Chemical Technology, Mumbai, 2018
Canadian Licensure
P.Eng. Candidate, Professional Engineers Ontario — Technical Examination in Lifecycle Assessment passed (90%); NPPE passed. CANADA
Registration Committee hearing in progress
International Research
GreenTech New INDIGO Fellowship, European Commission — University of Cantabria, Spain, and University of Oulu, Finland, 2013
Technical Practice
GaBi · OpenLCA · Umberto · SimaPro · Aspen HYSYS · MathCAD — practiced under ISO 14040, GRI, TCFD, and the GHG Protocol
Current Appointment
Founder & Managing Director, ECOICE Sustainability Services Inc. — incorporated Toronto, March 2023 CANADA; R&D and manufacturing operations in Pune
Earlier Degrees
M.Chem.Engg., Institute of Chemical Technology, Mumbai, 2009 · B.E. Chemical Engineering, University of Pune, 2007
Inquiries

For advisory engagements, speaking, or partnership

Direct correspondence is reviewed personally.